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SAMDAILY.US - ISSUE OF MAY 21, 2023 SAM #7845
SOLICITATION NOTICE

61 -- 61--COMPLETE HPU ASSY

Notice Date
5/19/2023 12:59:12 AM
 
Notice Type
Solicitation
 
NAICS
335931 — Current-Carrying Wiring Device Manufacturing
 
Contracting Office
NAVSUP WEAPON SYSTEMS SUPPORT MECH MECHANICSBURG PA 17050-0788 USA
 
ZIP Code
17050-0788
 
Solicitation Number
N0010423QFD57
 
Response Due
5/30/2023 1:30:00 PM
 
Archive Date
06/14/2023
 
Point of Contact
Telephone: 7176058399
 
E-Mail Address
TIANA.HAMMAKER@NAVY.MIL
(TIANA.HAMMAKER@NAVY.MIL)
 
Description
CONTACT INFORMATION|4|N743.35|WWJ|TBD|TBD| ITEM UNIQUE IDENTIFICATION AND VALUATION (JAN 2023)|19|||||||||||||||||||| HIGHER-LEVEL CONTRACT QUALITY REQUIREMENT (NAVICP REVIEW FEB 1991)(FEB 1999)|1|SEE SPECIFICATIONS SECTION C AND SECTION E| INSPECTION OF SUPPLIES--FIXED-PRICE (AUG 1996)|2||| INSPECTION AND ACCEPTANCE - SHORT VERSION (JUN 2002)|8|X||X|||||| WIDE AREA WORKFLOW PAYMENT INSTRUCTIONS (JAN 2023)|16|INVOICE AND RECEIVING REPORT (COMBO)||TBD|N00104|TBD|TBD|N50286|TBD|||TBD|||||| NAVY USE OF ABILITYONE SUPPORT CONTRACTOR - RELEASE OF OFFEROR INFORMATION (3-18))|1|| EQUAL OPPORTUNITY (SEP 2016)|2||| WARRANTY OF SUPPLIES OF A NONCOMPLEX NATURE (JUNE 2003)|6|ONE YEAR|365 DAYS AFTER THE LAST DELIVERY UNDER THIS CONTRACT ||||| WARRANTY OF DATA--BASIC (MAR 2014)|2||| BUY AMERICAN --FREE TRADE AGREEMENTS--BALANCE OF PAYMENTS PROGRAM - BASIC (JAN2023))|3|||| ALTERNATE A, ANNUAL REPRESENTATIONS AND CERTIFICATIONS (NOV 2020)|13|||||||||||||| BUY AMERICAN-FREE TRADE AGREEMENTS-BALANCE OF PAYMENTS PROGRAM CERTIFICATE-BASIC (DEC 2022))|3|||| BUY AMERICAN-BALANCE OF PAYMENTS PROGRAM CERTIFICATE-BASIC (NOV 2014)|1|| ANNUAL REPRESENTATIONS AND CERTIFICATIONS (MAR 2023)|13|335931|500|||||||||||| NOTICE OF PRIORITY RATING FOR NATIONAL DEFENSE, EMERGENCY PERPARDENESS, AND ENRGY PROGAM USE (APRIL 2008))|2||X| 1.DD1423 Data Item A001 (Inspection and Test Plan) may be waived if already on file at NAVSUP WSS Mechanicsburg. 2. All contractual documents (i.e. contracts, purchase orders, task orders,delivery orders, and modifications) related to the instant procurement are considered to be ""issued"" by the Government when copies are either deposited in the mail, transmitted by facsimile, or sent by other electronic commerce methods, such as email. The Government's acceptance of the contractor's proposal constitutes bilateral agreement to ""issue"" contractual documents as detailed here in. 3.The following proposed delivery schedule applies: RADIOGRAPHIC SHOOTING SKETCHES (RSS) 45 DAYS ADC SD APPROVAL OF RADIO RSS 30 DAYS AFTER RECEIPT PRODUCTION RADIOGRAPHY (PR) 135 DAYS AFTER APPROVAL OF RSS SD APPROVAL OF PR 30 DAYS AFTER RECEIPT Weld procedure and qual data 120 days adc LT Approval of weld procedures and qual data 60 days after receipt FAT REPORT 180 DAYS AFTER APPROVAL OF PR LT APPROVAL OF FAT REPORT 60 DAYS AFTER RECEIPT Submission of all certification data CDRLS 20 days prior to delivery. PNSY review/acceptance of certification CDRLS 6 working days after receipt Final delivery of material (650 days) 4. This requirement falls under the Emergency Acquisition Flexibilities (EAF) in accordance with 41 U.S.C. 1903. 1. SCOPE 1.1 The material covered in this contract/purchase order will be used in a crucial shipboard system. The use of incorrect or defective material would create a high probability of failure resulting in serious personnel injury, loss of life, loss of vital shipboard systems, or loss of the ship itself. Therefore, the material has been designated as SPECIAL EMPHASIS material (Level I, Scope of Certification, or Quality Assured) and special control procedures are invoked to ensure receipt of correct material. 1.1.1 DSSP Scope of Certification Material - Material Control Division ;(A); applies to this material. 1.1.2 This ;COMPLETE HPU ASSY; contains non-metallic materials which must satisfy the toxicity and flammability requirements of NAVSEA SS800-AG-MAN-010/P-9290. Use of any material other than that specified requires special engineering approval and may require testing. 2. APPLICABLE DOCUMENTS 2.1 Order of Precedence - In the event of a conflict between the text of this contract/purchase order and the references and/or drawings cited herein, the text of this contract/purchase order must take precedence. Nothing in this contract/purchase order, however, must supersede applicable laws and regulations unless a specific exemption has been obtained. 2.2 Applicable Documents - The document(s) listed below form a part of this contract/purchase order including modifications or exclusions. 2.2.1 ""Document References"" listed below must be obtained by the Contractor. Ordering information is included as an attachment to this contract/purchase order. 2.2.2 Specification Revisions - The specification revisions listed under ""Documents References"" below are the preferred revision. Older and/or newer r evisions are acceptable when listed within Contract Support Library Reference Number CSD155 in ECDS (Electric Contractor Data Submission) at: ht tps://register.nslc.navy.mil/. This is to allow Contractors to use certain acceptable older specification revisions to purge their existing stock of material certified to those older revisions or to use newer specification revisions when material is certified to newly released revisions,without requiring the submittal of waiver/deviation requests for each specification revision on every contract. Revisions of specifications reflecting editorial and/or re-approval (e.g. E2009, R2014, etc.) are considered inconsequential, but are acceptable when their revisions are listedwithin CSD155 or elsewhere within this contract. 2.2.3 Documents, drawings, and publications supplied are listed under ""Drawing Number"". These items should be retained until an award is made. 2.2.4 The documents and drawings listed below under DRAWING NO. are not provided with this Contract/Purchase order. DRAWING NO CAGE REV DISTR CD ;8500415 53711 B D 8540936 53711 A D; DRAWING DATA=2621-791-02 |96169|AJ| |D|0001 |AJ|49998|0054893 DRAWING DATA=2621-791-02 |96169|AJ| |D|0002 | G|49998|0088467 DRAWING DATA=2621-791-02 |96169|AJ| |D|0002.1 | N|49998|0087485 DRAWING DATA=2621-791-02 |96169|AJ| |D|0002.2 | T|49998|0083110 DRAWING DATA=2621-791-02 |96169|AJ| |D|0002.3 | U|49998|0073385 DRAWING DATA=2621-791-02 |96169|AJ| |D|0002.4 |AA|49998|0075972 DRAWING DATA=2621-791-02 |96169|AJ| |D|0002.5 |AJ|49998|0081910 DRAWING DATA=2621-791-02 |96169|AJ| |D|0002.6 |AJ|49998|0020645 DRAWING DATA=2621-791-02 |96169|AJ| |D|0003 |AJ|49998|0101458 DRAWING DATA=2621-791-02 |96169|AJ| |D|0003.1 |AE|49998|0106686 DRAWING DATA=2621-791-02 |96169|AJ| |D|0003.2 |AJ|49998|0100471 DRAWING DATA=2621-791-02 |96169|AJ| |D|0004 | T|49998|0039458 DRAWING DATA=2621-791-02 |96169|AJ| |D|0005 | K|49998|0051233 DRAWING DATA=2621-791-02 |96169|AJ| |D|0005.1 | Y|49998|0045012 DRAWING DATA=2621-791-02 |96169|AJ| |D|0006 | Y|49998|0042783 DRAWING DATA=2621-791-02 |96169|AJ| |D|0007 | Y|49998|0041754 DRAWING DATA=2621-791-02 |96169|AJ| |D|0008 |AD|49998|0036856 DRAWING DATA=2621-791-02 |96169|AJ| |D|0009 | T|49998|0045506 DRAWING DATA=2621-791-02 |96169|AJ| |D|0010 | T|49998|0047386 DRAWING DATA=2621-791-02 |96169|AJ| |D|0011 | T|49998|0031967 DRAWING DATA=2621-791-02 |96169|AJ| |D|0012 | Y|49998|0037470 DRAWING DATA=2621-791-02 |96169|AJ| |D|0013 | T|49998|0039570 DRAWING DATA=2621-791-02 |96169|AJ| |D|0014 | Y|49998|0041800 DRAWING DATA=2621-791-02 |96169|AJ| |D|0015 | T|49998|0039154 DRAWING DATA=2621-791-02 |96169|AJ| |D|0016 | T|49998|0037546 DRAWING DATA=2621-791-02 |96169|AJ| |D|0017 | Y|49998|0043775 DRAWING DATA=2621-791-02 |96169|AJ| |D|0018 | T|49998|0033264 DRAWING DATA=2621-791-02 |96169|AJ| |D|0019 | T|49998|0043410 DRAWING DATA=2621-791-02 |96169|AJ| |D|0020 | C|49998|0028529 DRAWING DATA=2621-791-02 |96169|AJ| |D|0020.1 | T|49998|0042787 DRAWING DATA=2621-791-02 |96169|AJ| |D|0021 | T|49998|0036402 DRAWING DATA=2621-791-02 |96169|AJ| |D|0022 | T|49998|0029202 DRAWING DATA=2621-791-02 |96169|AJ| |D|0023 | C|49998|0020166 DRAWING DATA=2621-791-02 |96169|AJ| |D|0024 | C|49998|0021527 DRAWING DATA=2621-791-02 |96169|AJ| |D|0025 | T|49998|0038448 DRAWING DATA=2621-791-02 |96169|AJ| |D|0026 | T|49998|0036105 DRAWING DATA=2621-791-02 |96169|AJ| |D|0027 | T|49998|0029298 DRAWING DATA=2621-791-02 |96169|AJ| |D|0028 | T|49998|0036099 DRAWING DATA=2621-791-02 |96169|AJ| |D|0029 | T|49998|0034213 DRAWING DATA=2621-791-02 |96169|AJ| |D|0030 | T|49998|0043382 DRAWING DATA=2621-791-02 |96169|AJ| |D|0031 | Y|49998|0038776 DRAWING DATA=2621-791-02 |96169|AJ| |D|0033 | T|49998|0035816 DRAWING DATA=2621-791-02 |96169|AJ| |D|0034 | T|49998|0037094 DRAWING DATA=2621-791-02 |96169|AJ| |D|0035 | T|49998|0039846 DRAWING DATA=2621-791-02 |96169|AJ| |D|0036 | T|49998|0040847 DRAWING DATA=2621-791-02 |96169|AJ| |D|0037 | T|49998|0041043 DRAWING DATA=2621-791-02 |96169|AJ| |D|0040 | T|49998|0046336 DRAWING DATA=2621-791-02 |96169|AJ| |D|0041 | T|49998|0042924 DRAWING DATA=2621-791-02 |96169|AJ| |D|0042 | T|49998|0036720 DRAWING DATA=2621-791-02 |96169|AJ| |D|0043 | F|49998|0028365 DRAWING DATA=2621-791-02 |96169|AJ| |D|0045 | G|49998|0036337 DRAWING DATA=2621-791-02 |96169|AJ| |D|0046 | H|49998|0024959 DRAWING DATA=2621-791-02 |96169|AJ| |D|0047 | Y|49998|0043824 DRAWING DATA=2621-791-02 |96169|AJ| |D|0048 | T|49998|0042007 DRAWING DATA=2621-791-02 |96169|AJ| |D|0049 | T|49998|0048382 DRAWING DATA=2621-791-02 |96169|AJ| |D|0050 | Y|49998|0038465 DRAWING DATA=2621-791-02 |96169|AJ| |D|0051 | J|49998|0037011 DRAWING DATA=2621-791-02 |96169|AJ| |D|0052 | T|49998|0062883 DRAWING DATA=2621-791-02 |96169|AJ| |D|0054 | T|49998|0044983 DRAWING DATA=2621-791-02 |96169|AJ| |D|0055 | T|49998|0039708 DRAWING DATA=2621-791-02 |96169|AJ| |D|0057 | Y|49998|0070441 DRAWING DATA=2621-791-02 |96169|AJ| |D|0060 | Y|49998|0038485 DRAWING DATA=2621-791-02 |96169|AJ| |D|0061 | T|49998|0040342 DRAWING DATA=2621-791-02 |96169|AJ| |D|0062 | Y|49998|0040219 DRAWING DATA=2621-791-02 |96169|AJ| |D|0063 | Y|49998|0044960 DRAWING DATA=2621-791-02 |96169|AJ| |D|0064 | T|49998|0038907 DRAWING DATA=2621-791-02 |96169|AJ| |D|0065 | Y|49998|0046154 DRAWING DATA=2621-791-02 |96169|AJ| |D|0066 |AE|49998|0048541 DRAWING DATA=2621-791-02 |96169|AJ| |D|0067 | T|49998|0046780 DRAWING DATA=2621-791-02 |96169|AJ| |D|0068 | Y|49998|0045365 DRAWING DATA=2621-791-02 |96169|AJ| |D|0070 | Y|49998|0042201 DRAWING DATA=2621-791-02 |96169|AJ| |D|0071 | T|49998|0051916 DRAWING DATA=2621-791-02 |96169|AJ| |D|0072 | Y|49998|0042068 DRAWING DATA=2621-791-02 |96169|AJ| |D|0074 | Y|49998|0040167 DRAWING DATA=2621-791-02 |96169|AJ| |D|0076 | T|49998|0045495 DRAWING DATA=2621-791-02 |96169|AJ| |D|0077 | Y|49998|0045479 DRAWING DATA=2621-791-02 |96169|AJ| |D|0079 | T|49998|0044501 DRAWING DATA=2621-791-02 |96169|AJ| |D|0080 | Y|49998|0042405 DRAWING DATA=2621-791-02 |96169|AJ| |D|0081 | Y|49998|0043949 DRAWING DATA=2621-791-02 |96169|AJ| |D|0082 | T|49998|0043444 DRAWING DATA=2621-791-02 |96169|AJ| |D|0083 | Y|49998|0050538 DRAWING DATA=2621-791-02 |96169|AJ| |D|0084 | Y|49998|0041406 DRAWING DATA=2621-791-02 |96169|AJ| |D|0085 | T|49998|0041563 DRAWING DATA=2621-791-02 |96169|AJ| |D|0087 | Y|49998|0044091 DRAWING DATA=2621-791-02 |96169|AJ| |D|0088 | Y|49998|0043180 DRAWING DATA=2621-791-02 |96169|AJ| |D|0089 | Y|49998|0041668 DRAWING DATA=2621-791-02 |96169|AJ| |D|0090 | Y|49998|0041369 DRAWING DATA=2621-791-02 |96169|AJ| |D|0091 | T|49998|0043708 DRAWING DATA=2621-791-02 |96169|AJ| |D|0092 | T|49998|0040909 DRAWING DATA=2621-791-02 |96169|AJ| |D|0093 | T|49998|0044011 DRAWING DATA=2621-791-02 |96169|AJ| |D|0094 | T|49998|0034832 DRAWING DATA=2621-791-02 |96169|AJ| |D|0095 | Y|49998|0041492 DRAWING DATA=2621-791-02 |96169|AJ| |D|0096 | Y|49998|0039855 DRAWING DATA=2621-791-02 |96169|AJ| |D|0097 | Y|49998|0043606 DRAWING DATA=2621-791-02 |96169|AJ| |D|0098 | Y|49998|0045702 DRAWING DATA=2621-791-02 |96169|AJ| |D|0099 | Y|49998|0062970 DRAWING DATA=2621-791-02 |96169|AJ| |D|0100 | T|49998|0034381 DRAWING DATA=2621-791-02 |96169|AJ| |D|0101 | T|49998|0049473 DRAWING DATA=2621-791-02 |96169|AJ| |D|0102 | T|49998|0036295 DRAWING DATA=2621-791-02 |96169|AJ| |D|0103 | Y|49998|0047356 DRAWING DATA=2621-791-02 |96169|AJ| |D|0104 | T|49998|0049375 DRAWING DATA=2621-791-02 |96169|AJ| |D|0105 | T|49998|0045223 DRAWING DATA=2621-791-02 |96169|AJ| |D|0106 | U|49998|0056247 DRAWING DATA=2621-791-02 |96169|AJ| |D|0107 | Y|49998|0044128 DRAWING DATA=2621-791-02 |96169|AJ| |D|0108 | V|49998|0040917 DRAWING DATA=2621-791-02 |96169|AJ| |D|0109 | U|49998|0035208 DRAWING DATA=2621-791-02 |96169|AJ| |D|0110 |U2|49998|0068814 DRAWING DATA=2621-791-02 |96169|AJ| |D|0111 |U2|49998|0067676 DRAWING DATA=2621-791-02 |96169|AJ| |D|0112 |U2|49998|0070726 DRAWING DATA=2621-791-02 |96169|AJ| |D|0113 |U2|49998|0062531 DRAWING DATA=2621-791-02 |96169|AJ| |D|0114 |U2|49998|0064308 DRAWING DATA=2621-791-02 |96169|AJ| |D|0115 | U|49998|0041034 DRAWING DATA=2621-791-02 |96169|AJ| |D|0116 |U2|49998|0064541 DRAWING DATA=2621-791-02 |96169|AJ| |D|0117 |U2|49998|0072048 DRAWING DATA=2621-791-02 |96169|AJ| |D|0118 | V|49998|0045547 DRAWING DATA=2621-791-02 |96169|AJ| |D|0119 | V|49998|0045784 DRAWING DATA=2621-791-02 |96169|AJ| |D|0120 | W|49998|0053283 DRAWING DATA=2621-791-02 |96169|AJ| |D|0121 | Y|49998|0045077 DRAWING DATA=2621-791-02 |96169|AJ| |D|0122 | Y|49998|0037768 DRAWING DATA=2621-791-02 |96169|AJ| |D|0123 | Y|49998|0037050 DRAWING DATA=2621-791-02 |96169|AJ| |D|0126 | Y|49998|0042985 DRAWING DATA=2621-791-02 |96169|AJ| |D|0131 | Z|49998|0045414 DRAWING DATA=2621-791-02 |96169|AJ| |D|0132 |AA|49998|0041648 DRAWING DATA=2621-791-02 |96169|AJ| |D|0134 |AA|49998|0039104 DRAWING DATA=2621-791-02 |96169|AJ| |D|0135 |AA|49998|0044370 DRAWING DATA=2621-791-02 |96169|AJ| |D|0136 |AA|49998|0037831 DRAWING DATA=2621-791-02 |96169|AJ| |D|0137 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DATA=ANSI/ASQ Z1.4 | | | |080101|A| | | DOCUMENT REF DATA=QQ-N-281 | | |D |851023|A|2 | | DOCUMENT REF DATA=ASTM-A479 | | | |200701|A| | | DOCUMENT REF DATA=ASTM-A484 | | |B |200701|A| | | DOCUMENT REF DATA=ASTM-A574 | | | |211201|A| | | DOCUMENT REF DATA=ASTM-F606 | | | |191115|A| | | DOCUMENT REF DATA=MIL-STD-792 | | |F |060519|A| | | DOCUMENT REF DATA=MIL-DTL-1222 | | |J |001208|A| | | DOCUMENT REF DATA=MIL-T-1368 | | |C |001212|A|4 | | DOCUMENT REF DATA=MIL-STD-2035 | | |A |950515|A| | | DOCUMENT REF DATA=ISO_9001 | | | |081115|A| | | DOCUMENT REF DATA=ISO10012 | | | |030415|A| | | DOCUMENT REF DATA=MIL-C-15726 | | |F |911008|A|1 | | DOCUMENT REF DATA=ISO/IEC 17025 | | | |050515|A| | | DOCUMENT REF DATA=MIL-DTL-24231 | | |E |130426|A| | | DOCUMENT REF DATA=MIL-DTL-24231 |0013| |E |130426|A| | | DOCUMENT REF DATA=MIL-I-45208 | | |A |810724|A|1 | | DOCUMENT REF DATA=MIL-STD-45662 | | |A |880801|A| | | DOCUMENT REF DATA=SAE AMS-QQ-S-763 | | |D |150301|A| | | DOCUMENT REF DATA=ANSI/NCSL Z540.3 | | | |130326|A| | | DOCUMENT REF DATA=0900-LP-001-7000 | | | |810101|C| |01| DOCUMENT REF DATA=S9074-AQ-GIB-010/248 | | |1 |191112|A| | | DOCUMENT REF DATA=T9074-AS-GIB-010/271 | | |1 |140911|A| | | DOCUMENT REF DATA=SS800-AG-MAN-010/P-9290 | | |A |200324|A| |42| DOCUMENT REF DATA=T9074-AD-GIB-010/1688 | | |1 |120713|A| | | DOCUMENT REF DATA=S9074-AR-GIB-010A/278 (CHG A) | | | |130214|A| | | DOCUMENT REF DATA=T9074-BD-GIB-010/0300 | | |2 |121218|A| | | DOCUMENT REF DATA=S9320-AM-PRO-020/MLDG | | |2 |990801|A| | | DOCUMENT REF DATA=S9320-AM-PRO-030/MLDG | | |3 |050201|A| | | 3. REQUIREMENTS 3.1 ;The COMPLETE HPU ASSEMBLY must be manufactured in accordance with OCEANEERING Drawing 8540936, CSD313, CSD321, CSD331, CSD332, CSD333, CSD357, CSD358, CSD394, CSD395, CSD396, CSD409, CSD410, CSD411, and CSD412, except as amplified or modified herein.; 3.2 ;NOTE: Reference 4 of DWG 8500413 is DWG 2621-791-02.; 3.3 ;Drawing 8500407 is replaced with drawing 5486639.; 3.4 Contract Support Library - Additional requirements for this item are identified as Contract Support Library Reference Number ;SD331, CSD332, CSD333, CSD357, CSD358, CSD394, CSD395, CSD396, CSD409, CSD410, CSD411, and CSD412; in ECDS at https://register.nslc.navy.mil/ 3.5 Prior to molding, MIL-DTL-24231 connector plug bodies must be treated with a Non-Conductive Coating (NCC) plasma spray in accordance with NAVSEA S9320-AM-PRO-030/MLDG by an approved vendor listed in CSD024 of the ECDS (Electronic Contractor Data Submission) system at: https://register.nslc.navy.mil/ 3.5.1 The approved vendor utilized for this contract, if other than the prime manufacturer, must be identified on the Special Emphasis C of C. 3.6 The cable assembly must be wired and molded in accordance with volume II of NAVSEA S9320-AM-PRO-020/MLDG by an approved vendor listed in CSD023 of the ECDS (Electronic Contractor Data Submission) system at: https://register.nslc.navy.mil/ 3.6.1 The approved vendor utilized for this contract, if other than the prime manufacturer, must be identified on the Special Emphasis C of C. 3.7 Material for Parts Requiring Certification - Quantitative chemical and mechanical analysis is required for the parts listed below unless specifically stated otherwise: Part - ;PORT DISH PLATE, ITEM 1-1, Drawing 8500413; Material - ;T9074-BD-GIB-010/0300, Appendix B, Grade HY-80; Part - ;PORT SKIRT PLATE, ITEM 1-2, Drawing 8500413; Material - ;T9074-BD-GIB-010/0300, Appendix B, Grade HY-80; Part - ;FLANGE PLATE, ITEM 1-3, Drawing 8500413; Material - ;T9074-BD-GIB-010/0300, Appendix B, Grade HY-80; Part - ;WELDED x MS THD BOSS, ITEM 1-6, Drawing 8500413; Material - ;AMS-QQ-S-763, Condition A, Class 316L; Part - ;PLUG FITTING, ITEM 1-7, Drawing 8500413; Material - ;ASTM A479 or ASTM A484, CRES 316; Part - ;CYLINDER PLATE, ITEM 2-1, Drawing 8500413; Material - ;T9074-BD-GIB-010/0300, Appendix B, Grade HY-80; Part - ;CYLINDER FLANGE PLATE, ITEM 2-2, Drawing 8500413; Material - ;T9074-BD-GIB-010/0300, Appendix B, Grade HY-80; Part - ;STBD DISH PLATE, ITEM 3-1, Drawing 8500413; Material - ;T9074-BD-GIB-010/0300, Appendix B, Grade HY-80; Part - ;STBD SKIRT PLATE, ITEM 3-2, Drawing 8500413; Material - ;T9074-BD-GIB-010/0300, Appendix B, Grade HY-80; Part - ;FLANGE PLATE, ITEM 3-3, Drawing 8500413; Material - ;T9074-BD-GIB-010/0300, Grade HY-80, Appendix B; Part - ;BOSS, ITEM 3-4, Drawing 8500413; Material - ;QQ-N-281, Class A, Form 1, Condition - Hot Finished; Part - ;TUBE, ITEM 3-6, Drawing 8500413; Material - ;MIL-T-1368, Class A; Part - ;UNION THREADPIECE, ITEM 3-7, Drawing 8500413; Material - ;MIL-C-15726, Alloy C71500; Part - ;PIPE CAP, ITEM 3-8, Drawing 8500413; Material - ;MIL-C-15726, Alloy C71500, Form - Round Bar, Temper - M20-Soft; Part - ;ROUND BAR, ITEM 3-12, Drawing 8500413; Material - ;ASTM A479, UNS 31603; 3.8 Testing Certification - Certifications are required for the following tests on the items listed below. Additional testing on other piece parts (if any) per applicable drawings is still required, but certifications are only required as listed below. Test - Quality Conformance/Compliance Inspection Item - ;HY-80 starting material; Performance - ;T9074-BD-GIB-010/0300, Appendix B; Acceptance - ;T9074-BD-GIB-010/0300, Appendix B; Test - Intergranular Corrosion Test (Only for SAE-AMS-QQ-S-763, Classes 304-condition A, 304L, 316-condition A, 316L, 317-condition A, 321 and 347 material. Test must be performed prior to fabrication/machining) Item - ;WELDED x MS THD BOSS, ITEM 1-6, Drawing 8500413; Performance - SAE-AMS-QQ-S-763 Acceptance - SAE-AMS-QQ-S-763 Attribute - Certificate of Compliance for seamless tubing/pipe Item - ;TUBE, ITEM 3-6, Drawing 8500413; Performance - Material supplied must be in the seamless condition. Test - ;Mechanical Joint Tightness Test; Item - ;Each HPU Assembly; Performance - ;General Note 7003 of Drawing 8540936; Acceptance - ;General Note 7003 of Drawing 8540936; Test - ;External Pressurization Test; Item - ;Each HPU Assembly; Performance - ;General Note 2.C.10X of Drawing 8540936; Acceptance - ;General Note 2.C.10X of Drawing 8540936; Test - ;Dye Penetrant Inspection (Cladding); Item - ;Joints: J0047, J0048, J0049, and J0050; Performance - ;T9074-AD-GIB-010/1688; Acceptance - ;T9074-AD-GIB-010/1688; Test - ;5X Visual Inspection; Item - ;Joints: J0023, J0025, J0026, and J0027; Performance - ;T9074-AD-GIB-010/1688; Acceptance - ;T9074-AD-GIB-010/1688; Test - ;Magnetic Particle Inspection; Item - ;Joints: J0001, J0004, J0020, J0021, J0022, J0028, J0033, J0038, and J0039; Performance - ;T9074-AD-GIB-010/1688; Acceptance - ;T9074-AD-GIB-010/1688; Test - ;Dye Penetrant Inspection; Item - ;Joints: J0002, J0003, J0005, J0024, J0029, J0030, J0031, J0032, J0034, J0035, J0036, J0037, J0042, J0043, J0044, and J0045; Performance - ;T9074-AD-GIB-010/1688; Acceptance - ;T9074-AD-GIB-010/1688; Test - ;Ultrasonic Inspection (If Used Instead of Radiography); Item - ;Joints: J0001, J0002, J0004, J0020, J0021, J0022, J0028, J0029, J0030, J0031, J0032, J0033, J0034, J0035, J0036, J0037, J0038, and J0039; Performance - ;T9074-AD-GIB-010/1688; Acceptance - ;T9074-AD-GIB-010/1688; 3.9 Radiography is required on ;Joints: J0001, J0002, J0004, J0020, J0021, J0022, J0028, J0029, J0030, J0031, J0032, J0033, J0034, J0035, J0036, J0037, J0038, and J0039; . 3.10 Quality Conformance Tests - Each Cable assembly must be subjected to Quality conformance tests per MIL-DTL-24231 Type 1 with the following exceptions: (Certificate of Compliance only) A) The hydrostatic pressure test must be per SS800-AG-MAN-010/P-9290 Appendix M and MIL-DTL-24231 at ;1000; +5%/-0% PSI for both the three cycle test and 2 hour test. B) The Insulation resistance check must be per SS800-AG-MAN-010/P-9290 Appendix M and MIL-DTL-24231. C) A dielectric test is required per SS800-AG-MAN-010/P-9290 paragraph 3.6.3.5 Electrical Testing and MIL-DTL-24231 at ;1250; V AC. 3.11 First Article Approval (Contractor Testing) - First Article Test (FAT) and approval is required. 3.12 First Article Test (Contractor): One complete Cable assembly must be subjected to First Article Tests per MIL-DTL-24231 type 1 and the following: A) The hydrostatic pressure test must be per SS800-AG-MAN-010/P-9290 Appendix M and MIL-DTL-24231 at ;1000; PSI. B) The Insulation resistance check must be per SS800-AG-MAN-010/P-9290 Appendix M and MIL-DTL-24231. C) A dielectric test is required per SS800-AG-MAN-010/P-9290 paragraph 3.6.3.5 Electrical Testing and MIL-DTL-24231 at ;1250; V AC. 3.12.1 ;First Article Testing must be completed on each cable assembly type, items 6 and 7 on drawing 8500415.; 3.13 Testing for all Critical Implodable Volumes must include submergence pressure test to ;1.5 times the maximum allowable operating pressure; for 10 cycles: - Ten (10) minutes at test pressure for cycles 1-9 - One (1) hour at test pressure for cycle 10 The test must be conducted in 35 degrees Fahrenheit seawater if practical. Leakage or visible signs of external damage must be cause for test failure. Pressure and temperature testing equipment used to perform this test must be calibrated. Pressure Gauges used for this testing must conform to the following: 3.13.1 Selecting Master Hydrostatic Test Gages. When selecting a hydrostatic test gage, the test gage range should be greater than the test pressure but should not be more than twice that of the maximum test pressure except for test pressures below 60 psi as indicated on the ""Master Gage Selection for Hydro"". See Reference Number CSD012 of the Contract Support Library page of the Electronic Contractor Data Submission (ECDS) system at https://register.nslc.navy.mil/ 3.13.2 Master hydrostatic test gages and backup gages must have an accuracy of at least +1.0 percent of gage span. In addition, master hydrostatic test gages must have graduations equal to or smaller than those shown in Table 504-6-1. Backup gages may be installed with dial sizes of 4 1/2 inches or larger. 3.14 Certification is required for the following as identified further below: - Process Control Plan - Qualification Plan - Qualification Testing (First Article) All manufacturing facilities which have been approved to an earlier revision of this specification are required to meet the recertification requirements of T9074-BD-GIB-010/0300 Revision 2. An updated Process Control Plan incorporating any changes necessary to meet the requirements of T9074-BD-GIB-010/0300 Revision 2 must be submitted. Re-certification of the first article approval of vendor facilities, processes, and manufacturing methods is required every 5 years and must meet all the requirements of T9074-BD-GIB-010/0300. The certification must be current at the delivery date of procured products. 3.14.1 Qualification Testing (First Article Inspection) - See DI-NDTI-80809 (First Article Test Report) - Certification is required for the following test on the items listed below: Test - First Article Inspection Item - ;HY-80 Starting Material; Performance - T9074-BD-GIB-010/0300 Acceptance - T9074-BD-GIB-010/0300 Previous FAT approvals that were based upon previous specifications are not valid for meeting the requirements of T9074-BD-GIB-010/0300 Revision 2, unless otherwise approved by NAVSEA. The Contractor may request the FAT submission requirement be waived by providing the PCO with evidence of NAVSEA approval, provided it meets the requirements of this contract/purchase order. 3.14.2 Process Control Plan - See DI-NDTI-80809 (Process Control Plan) - Certification is required for the following attribute on the items listed below: Attribute - Process Control Plan Item - ;HY-80 Starting Material; Performance - T9074-BD-GIB-010/0300 The PCP must be reviewed and approved by NAVSEA prior to initiating First Article Testing. The Contractor may request the PCP submission requirement be waived by providing the PCO with evidence of NAVSEA approval. 3.14.3 Qualification Plan - See DI-NDTI-80809 (Qualification Plan) - Certification is required for the following attribute on the items listed below: Attribute - Qualification Plan Item - ;HY-80 Starting Material; Performance - T9074-BD-GIB-010/0300 The QP must be reviewed and approved by NAVSEA prior to initiating First Article Testing. The Contractor may request the QP submission requirement be waived by providing the PCO with evidence of NAVSEA approval. 3.15 The pressure tolerance must be as specified in the assembly drawing, detail drawing, design specification or elsewhere in this contract. Where pressure tolerances are not provided by drawings, specifications or specified elsewhere in this contract, the following must be used: For pressure tests below 100 PSIG, the pressure tolerance must be +1 PSIG / -0 PSIG. For pressure tests at or above 100 PSIG up to and including 2500 PSIG, the pressure tolerance must be +2% / -0 PSIG rounded off to the nearest multiple of the smallest graduation on an analog test pressure gauge, not to exceed 50 PSIG. For pressure tests above 2500 PSIG, the pressure tolerance must be +2% / -0 PSIG, rounded off to the nearest multiple of the smallest graduation on an analog test pressure gauge, not to exceed 200 PSIG. The pressure test time tolerance must be as specified in the assembly drawing, detail drawing, design specification or elsewhere in this contract. Where pressure test time tolerances are not provided by drawings, specifications or specified elsewhere in this contract, the following must be used: For a test duration up to and including 1 hour, the tolerance must be +5 minutes / - 0 minutes. For a test duration of more than 1 hour up to and including 24 hours, the tolerance must be +30 minutes / - 0 minutes. For a test duration of more than 24 hours, the tolerance must be +60 minutes / - 0 minutes. 3.16 Welding or Brazing - When welding, brazing, and allied processes are required, as invoked by Section C paragraph 3 requirements, they must be in accordance with S9074-AR-GIB-010A/278, 0900-LP-001-7000 for brazing of piping and pressure vessel applications, or S9074-AQ-GIB-010/248 for brazing of other applications. For all production and repair welding and brazing personnel and procedures must be qualified under S9074-AQ-GIB-010/248 or 0900-LP-001-7000, as applicable. Procedures and Qualification Data must be submitted for review and approval prior to performing any welding or brazing. 3.17 Welding - When welding processes are required, as invoked by Section C paragraph 3 requirements, they must be in accordance with T9074-AD-GIB-010/1688 by personnel and procedures qualified under S9074-AQ-GIB-010/248 for all production and repair welding and brazing. Procedures and Qualification Data must be submitted for review and approval prior to performing any welding. 3.18 Thread Inspection Requirements - All threads on threaded parts must be inspected using appropriate inspection methods, inspection systems, and inspection gages/instruments in accordance with FED-STD-H28 series. Substitution of thecommercial equivalent inspection in accordance with ASME B1 series is acceptable. 3.18.1 System 21 of FED-STD-H28/20 must be used as a minimum inspection requirement for threads when the design drawing or design specification does not specify an inspection requirement. 3.18.2 For Navy and Shipyard drawings, system 21 of FED-STD-H28/20 may be substituted for System 22 without further Navy approval when the design drawing invokes System 22 and does not cite governing specifications that specifically require system 22. System 22 of FED-STD-H28/20 must be used when the drawing references other governing specifications that specifically require System 22, such as certain thread types of MIL-DTL-1222. 3.18.3 A written request for concurrence must be submitted when utilizing alternative measuring equipment or measuring systems not applicable to the specified inspection system. 3.19 Internal Threads - All internal threads must be formed by cutting. Cold forming of internal threads is not acceptable. 3.20 Wedge Tensile Test Specimens (Headed fasteners) - A wedge tensile test must be conducted on a Full Size Fastener for each production lot. The required specimens for the Wedge Tensile Test must be separate fasteners from those required for the Yield Test. 3.20.1 Testing for Socket Head Cap Screws must be in accordance MIL-DTL-1222, paragraphs 4.5.2.3 and 4.5.2.3.1. 3.20.2 Testing for all other Headed Fasteners with a nominal diameter greater than 1/4-inch must be in accordance with ASTM-F606 for grades 5, 8, B7, and B16.For all other grades, the following wedge angles must be used. a. Except as specified in item c below, fasteners with a nominal diameter of 1/4-inch th...
 
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